Building Technology  ·  Level 5
Masonry Works
Chapter 6: Construct reinforced concrete elements
📚 4 Topics
What you will be able to do

By the end of this chapter, you will be able to:

  • Wear the correct personal protective equipment safely and follow all safety procedures.
  • Cast column concrete kickers correctly according to the job requirements.
  • Cast concrete elements accurately to meet the specified job standards.
  • Cure concrete elements properly following the job requirements to ensure strength and durability.

Mastering these skills helps you create strong, reliable concrete structures that are essential for safe and lasting masonry work.

Constructing reinforced concrete elements is a critical skill across numerous professional fields in Kenya, including construction for hospitals, schools, county government offices, hotels, and agricultural facilities. This chapter introduces essential safety practices, such as the use of personal protective equipment (PPE), and practical techniques like casting and curing column concrete kickers. Mastery of these topics ensures durability, safety, and quality in reinforced concrete works, which are foundational to infrastructure development and maintenance in diverse sectors.

6.1 PPEs

Personal protective equipment (PPE) is fundamental for the safety of workers engaged in masonry and reinforced concrete construction. In Kenya, adherence to PPE standards is mandatory across all workplaces to prevent injuries, especially in environments such as county referral hospitals or university construction sites where multiple stakeholders converge. Understanding the types of PPE and their correct uses helps reduce occupational hazards and fosters a culture of safety and professionalism.

6.1.1 Types of PPE

Different types of PPE protect various parts of the body from specific risks encountered during reinforced concrete works. The following are essential categories with their relevance to masonry:

Head Protection

Hard hats or helmets shield workers from falling objects and accidental head impacts. For instance, at a county government office construction site, helmets prevent serious injuries caused by dropped tools or debris during formwork assembly.

Hard hats or helmets
Hard hats or helmets (Source: 07e9615ca40d9de2)

Construction workers wearing safety helmets guiding the pouring of con
Construction workers wearing safety helmets guiding the pouring of con (Source: substructure-1)

Eye and Face Protection

Safety goggles and face shields protect against concrete splashes, dust, and flying particles generated during mixing and casting. Staff at a hotel renovation project benefit from goggles when handling cement to avoid eye irritation or injury.

Safety goggles
Safety goggles (Source: PLUMBING THEORY NOTES-2)
Face shields
Face shields (Source: 07e9615ca40d9de2)

Hand Protection

Gloves made of rubber or leather guard against chemical burns from concrete, cuts from sharp tools, and abrasions. Workers at a retail business expansion site use gloves to maintain hand safety while handling reinforcing steel and wet concrete.

Leather gloves for construction
Leather gloves for construction (Source: 7e1ffd273fe140b1)

Foot Protection

Steel-toed boots prevent foot injuries from heavy materials and provide slip resistance on wet surfaces. For example, employees at a county hospital construction area wear these boots to avoid crushing injuries and slips on freshly poured concrete.

Respiratory Protection

Dust masks or respirators are vital for preventing inhalation of cement dust and silica particles, which can cause respiratory problems. Workers involved in grinding or mixing cement at a university campus construction project rely on these to safeguard lung health.

Dust masks for cement dust
Dust masks for cement dust (Source: db618fbff2787f73)
Respirators for construction workers
Respirators for construction workers (Source: db618fbff2787f73)

6.1.2 Uses of PPE

The proper use of PPE maximizes its protective benefits and ensures compliance with Kenyan occupational safety laws. Key considerations in the application of PPE in masonry works include:

Selection Based on Hazard

Choosing PPE that matches the specific hazards present, such as selecting chemical-resistant gloves when handling wet concrete, is essential. At a SACCO office construction site, this practice prevents chemical skin burns.

Correct Fit and Comfort

PPE must fit well to avoid discomfort that may lead to non-compliance. For instance, workers at a farm infrastructure project are more likely to wear helmets and boots consistently if these are comfortable and appropriately sized.

Regular Inspection and Maintenance

Routine checks for damage or wear ensure PPE remains effective. A county government office construction team conducts daily inspections of gloves and boots to replace any defective items promptly.

Training and Awareness

Educating workers on the importance and proper use of PPE helps integrate safety into daily routines. At a Nairobi retail business construction site, safety briefings include demonstrations on wearing respirators correctly.

Proper Storage

Storing PPE in clean, dry areas prolongs its usability and prevents contamination. For example, at a hotel construction site, helmets and goggles are kept in designated lockers to maintain hygiene and readiness.

Practice Questions

  1. Explain why selecting PPE based on specific hazards is crucial in reinforced concrete works. (5 marks)
  2. Describe how regular inspection and maintenance of PPE contribute to workplace safety. (5 marks)
  3. Identify and explain five types of PPE used in masonry works. (10 marks)
  4. Discuss the importance of training workers on PPE use in a construction setting. (5 marks)
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🔒6.2 Column Concrete Kicker

The column concrete kicker is a small concrete projection cast at the base of a column to fix the position of the reinforcement cage before the main column concrete is poured. It ensures stability during casting and alignment accuracy, which is essential for s…

🔒6.3 Concrete Elements

Concrete elements are the foundational components in reinforced concrete construction, forming the skeleton of structures such as columns, beams, slabs, and walls. In Kenya's diverse construction projects, from county government office buildings to university…

🔒6.4 Curing

Curing is the process of maintaining adequate moisture, temperature, and time to allow concrete to achieve its desired strength and durability. In Kenya, where climatic conditions can vary widely from humid coastal regions to drier highlands, effective curing…

Chapter Summary

This chapter covered the essential aspects of constructing reinforced concrete elements, beginning with the identification and use of personal protective equipment to ensure worker safety on site. It explained the different types of PPE required and their specific applications during masonry and concrete work. The process of casting the column concrete kicker was detailed, emphasizing the preparation, pouring, and shaping of the concrete, followed by proper curing methods to achieve the required strength. The chapter then explored the casting of main concrete elements, focusing on columns and beams, outlining the necessary steps to ensure structural integrity and durability. Finally, the importance of curing was revisited, highlighting techniques to maintain moisture and temperature conditions that enhance concrete performance and longevity. Together, these topics provide a comprehensive guide to safely and effectively producing reinforced concrete structures in construction projects.

Self-Assessment

🔒 PDFDownload this self-assessment, with answers

A. Written Assessment

  1. Identify five types of Personal Protective Equipment (PPE) commonly used in masonry works and explain their specific uses. (10 marks)
  2. Describe the step-by-step process for casting a concrete column kicker. (6 marks)
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Chapter Examination Questions

🔒 PDFDownload these examination questions, with model answers

SECTION A (40 Marks) - Answer ALL Questions

  1. Identify five types of personal protective equipment (PPE) commonly used in masonry works and explain their primary function. (4 marks)
  2. Describe the key safety considerations when casting a concrete column kicker on a construction site such as a county government office building. (4 marks)
🔒18 more in this section.

Chapter Practical Activities

Practical 1: Identify and use PPE for masonry and concrete work

Building Technology · Level 5
Masonry Works
PRACTICAL ASSESSMENT
TIME: 3 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Identify and correctly use all appropriate personal protective equipment required for masonry and reinforced concrete work.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Helmet
Gloves
Dustcoat/Overall
Safety boots
Eye protection goggles
Ear plugs
Face mask/dust mask
Reflective safety vest
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Helmet1 Pc per Candidate
2Gloves1 Pair per Candidate
3Dustcoat/Overall1 Pc per Candidate
4Safety boots1 Pair per Candidate
5Eye protection goggles1 Pair per Candidate
6Ear plugs1 Pair per Candidate
7Face mask/dust mask1 Pc per Candidate
8Reflective safety vest1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: PPE Identification and Usage
Candidate dons helmet correctly
(Award 1 mark for correctly wearing helmet)
1
Candidate dons gloves appropriately
(Award 1 mark for correctly wearing gloves)
1
Candidate wears dustcoat/overall properly
(Award 1 mark for correctly wearing dustcoat/overall)
1
Candidate wears safety boots correctly
(Award 1 mark for correctly wearing safety boots)
1
Candidate uses eye protection goggles properly
(Award 1 mark for correct use of goggles)
1
Candidate wears ear plugs correctly
(Award 1 mark for correct use of ear plugs)
1
Candidate uses face mask/dust mask correctly
(Award 1 mark for correct use of face or dust mask)
1
Candidate wears reflective safety vest correctly
(Award 1 mark for correctly wearing reflective safety vest)
1
Candidate demonstrates correct removal and storage of PPE
(Award 1 mark for proper removal and storage of PPE)
1
Candidate follows safety procedures during masonry and concrete tasks
(Award 2 marks for adherence to safety procedures throughout)
2
Sub-Total11
PRODUCT CHECKLIST
Candidate correctly identifies and uses all required PPE for masonry and concrete work
(Award 1 mark for each PPE correctly identified and used: helmet, gloves, dustcoat, safety boots)
4
Candidate demonstrates safe and hygienic practice in PPE handling
(Award 3 marks for correct handling, removal, and storage of PPE)
3
Sub-Total7
GRAND TOTAL18
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Prepare and construct a reinforced concrete kicker for column formwork

Building Technology · Level 5
Masonry Works
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Prepare and construct a reinforced concrete kicker 600mm long x 150mm wide x 150mm high to support column formwork.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
ShovelWater
TrowelCement
WheelbarrowSand
Spirit levelStone aggregates (20mm)
Tape measureTimber formwork
Plumb bobNails
Mason's square
Handheld rammer
Hammer
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Shovel1 pc per 2 Candidates
2Trowel1 pc per Candidate
3Wheelbarrow1 pc per 3 Candidates
4Spirit level1 pc per Candidate
5Tape measure1 pc per Candidate
6Plumb bob1 pc per Candidate
7Mason's square1 pc per Candidate
8Handheld rammer1 pc per 3 Candidates
9Water15 litres per Candidate
10Cement1 bag per Candidate
11Sand1 wheelbarrow per Candidate
12Stone aggregates (20mm)1 wheelbarrow per Candidate
13Timber formwork (50mm thick)2 pcs 600mm long per Candidate
14Nails (50mm)10 pcs per Candidate
15Hammer1 pc per 2 Candidates
16Dust coat (overall)1 pc per Candidate
17Safety boots1 pair per Candidate
18Gloves1 pair per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Preparation and Construction of Concrete Kicker
Wore PPEs appropriately (dust coat, safety boots, gloves)
(Award 1 mark for each PPE donned as per workplace procedures 3 x 1 = 3 Marks)
3
Cleared and prepared the working area for the kicker
(Award 2 marks for clearing and preparing site)
2
Measured and marked out the kicker dimensions (600mm x 150mm x 150mm)
(Award 1 mark each for length, width, and height marking 3 x 1 = 3 Marks)
3
Assembled timber formwork with correct dimensions and nailed securely
(Award 1 mark for each correct side assembled and nailed 4 x 1 = 4 Marks)
4
Batched concrete materials correctly (Cement, Sand, Stone aggregates, Water) according to class 20 concrete mix
(Award 1 mark each for correct batching of cement, sand, aggregates, water and mix ratio)
5
Mixed concrete ingredients uniformly and to correct consistency
(Award 3 marks for proper mixing technique and consistency)
3
Placed concrete mix into formwork in layers and compacted properly using handheld rammer
(Award 1 mark for each layer placed and compacted properly 4 x 1 = 4 Marks)
4
Finished the top surface of the kicker neatly with a trowel
(Award 3 marks for smooth and level finishing)
3
Checked for level and alignment using spirit level and mason's square
(Award 1 mark each for checking level, alignment and plumb)
3
Cleaned and cleared the working area after completion
(Award 2 marks for proper housekeeping)
2
Sub-Total32
PRODUCT CHECKLIST
Kicker dimensions: Length 600mm, Width 150mm, Height 150mm within ±5mm tolerance
(Award 2 marks for each dimension within tolerance 3 x 2 = 6 Marks)
6
Formwork corners are square and well nailed
(Award 1 mark for each corner 4 x 1 = 4 Marks)
4
Concrete surface is smooth, level and free from voids and cracks
(Award 5 marks for good surface finish and no defects)
5
Concrete kicker is properly compacted and fully cured
(Award 3 marks for proper compaction and curing)
3
Kicker is plumb and aligned as per the working drawing
(Award 4 marks for correct plumb and alignment)
4
Overall neatness and completeness of the kicker construction
(Award 3 marks for neat and complete work)
3
Sub-Total25
GRAND TOTAL57
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Mix and cast concrete for reinforced concrete columnsPractical 3
🔒Cure reinforced concrete columns 300mm x 300mm x 1500mmPractical 4
🔒Set out and construct reinforced concrete beam formworkPractical 5
🔒Cast reinforced concrete beam 3000mm x 200mm x 250mmPractical 6
🔒Cure reinforced concrete beams 3000mm x 150mm x 200mmPractical 7
🔒Identification and Classification of Reinforced Concrete ElementsPractical 8
🔒Demonstrate Practical Uses of Various Reinforced Concrete Elements in Masonry WorksPractical 9
🔒Prepare reinforcement bar layout for reinforced concrete columns 400mm x 400mm x 3000mmPractical 10
🔒Prepare reinforcement bar layout for a reinforced concrete beam 4000mm x 300mm x 500mmPractical 11
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Am I competent?

At the start of this chapter we promised you would be able to:

  • Wear the correct personal protective equipment safely and follow all safety procedures.
  • Cast column concrete kickers correctly according to the job requirements.
  • Cast concrete elements accurately to meet the specified job standards.
  • Cure concrete elements properly following the job requirements to ensure strength and durability.

Tick each one you can genuinely do.

So, are you there yet?

You're competent when you can confidently do 50% or more of what this chapter promised.

Sign in to record how you're doing.